Spout Pouch Filling & Capping Machine

Product Overview

SW-CCS6: Automatic Spout Pouch Filler & Capper

The SW-CCS6 is a fully automatic machine purpose-built for spout pouches. It handles the entire cycle — pouch feeding, spout positioning, filling, air removal, heat sealing, cap placement, cap screwing, and discharge — in one continuous flow. No manual steps between filling and capping.

A six-nozzle filling station ensures high throughput. The stainless steel storage tank feeds product through precision metering pumps, while a vibration disk sorts and aligns caps for automatic placement. After filling, an integrated spout cleaning system washes and air-dries each spout before capping to prevent contamination. The Siemens PLC + HMI touch screen controls the full sequence with recipe storage and multi-language support.

Packing Speed

3,000–9,000 pouches / hour

Filling Range

60 ml – 2 L across configurations

Filling Nozzles

6 on the standard configuration

The SW-CCS6 ships in two configurations. Pick the one that matches your fill volume and target output.

Parameter	Standard 6-Nozzle Retail beverage	Heavy-Duty Refill Detergent / cosmetic refill
Filling Capacity	60–300 ml	Up to 2,000 ml
Packing Speed	3,000–9,000 pouches / hour	Confirmed at quotation
Filling Nozzles	6 (simultaneous)	Confirmed at quotation
Filling Accuracy	±1% (metering pump)	±1% (metering or piston pump); flow meter optional
Max Bag Width	120 mm	Confirmed per pouch
Max Bag Height	260 mm	Confirmed per pouch
Bag Center Distance	90 mm (standard) — customizable to spout pitch
Pouch Types	Spout Stand-Up Pouch · Spout Doypack · Flat-Base Refill · Anti-Choke Child-Safe
Cap Diameter	Matched to your spout and cap · screw, child-resistant, flip-top
Viscosity Range	Thin liquids to viscous pastes · optional heating / insulation, product up to 100 °C
Control	Siemens PLC + HMI Touch Screen · multi-language
Contact Material	SUS304 standard
Cleaning	Auto spout washing & air drying · CIP system optional
Power	3.5 kW · 380V/220V · Three-phase	Confirmed at quotation
Air	0.6–1.2 m³/min	Confirmed at quotation
Weight	~3,050 kg	Confirmed at quotation
Dimensions (L×W×H)	3,900 × 3,400 × 2,100 mm	Confirmed at quotation

Not sure which pump your product needs? Find your product type below.

Product Type	Recommended Pump / Configuration	Conditions
Thin liquids (juice, water, milk)	Standard 6-nozzle configuration with metering pump	±1% accuracy · 60–300 ml · 3,000–9,000 pouches / hour
Viscous pastes (ketchup, mayonnaise, cream)	Optional piston pump upgrade; the storage tank can include a stirring mechanism	±1% accuracy · send your product's approximate viscosity for a pump recommendation
Products that need heating (cocoa, syrup, gel)	Optional heating or insulation	Product up to 100 °C
Bulk refill pouches, 500 ml – 2 L (liquid detergent)	Heavy-duty large-volume configuration with metering or piston pump	Up to 2,000 ml · ±1% accuracy · flow meter optional · output confirmed at quotation, bag size confirmed per pouch

Request Full Datasheet Send via WhatsApp

Application Scenarios

What Can You Pack with the SW-CCS6?

The SW-CCS6 fills six major spout pouch product categories — from retail beverage at high speed to bulk refill at large volume. The first four use the standard 6-nozzle configuration; the last two use the heavy-duty large-volume configuration.

Juice & Beverages

150 ml spout doypack for retail

Fill Volume: 150 ml
Clients: Juice brands, konjac jelly producers, dairy companies

Fruit Puree

100 ml anti-choke spout pouch

Fill Volume: 100 ml
Spout Type: Anti-choke cap (child-safe)

Sauce & Condiments

200 ml spout pouch for food service

Fill Volume: 200 ml
Clients: Ketchup brands, chili paste producers, soy sauce exporters

Single-Serve Detergent

300 ml stand-up spout pouch

Fill Volume: 300 ml
Clients: Laundry detergent brands, dish soap producers

Liquid Detergent Refill

500 ml – 2 L bulk refill pouch (heavy-duty config)

Fill Volume: 500 ml – 2 L
Sustainability: far less plastic vs rigid bottle
Clients: EU / Japan retail refill brands, fabric softener exporters

Cosmetic & Body Care Refill

250–500 ml premium beauty refill (heavy-duty config)

Fill Volume: 250–500 ml
Accuracy: ±1%
Clients: Shampoo / conditioner / body wash / lotion brands

Application diagram showing various food and liquid products being filled into different types of spout pouches by the SW-CCS6 machine

The SW-CCS6 is designed for spout pouches only. For a liquid or sauce in any other pouch, start from liquid packing machines, which sets out the options by pump type. For premade flat or stand-up pouches without a spout, see the SW-Y liquid packing machine. For form-fill-seal liquid sachets and stick packs, see the SW-420F collar liquid machine or the SW-1528 four-side-seal machine. For granule products, see the SW-D granule packing machine.

Pouch Types

Compatible Spout Pouch Formats

The SW-CCS6 handles all standard spout pouch formats. The bag feeding tray and cap vibration disk adapt to different spout diameters and cap sizes — specify your pouch dimensions when requesting a quote.

Mango-flavored konjac jelly drink in a 150 ml spout doypack with white screw cap

Standard Spout Doypack — screw cap, self-standing, best for juice and beverages

Applesauce pouch with anti-choke spout cap designed for child safety

Anti-Choke Spout Pouch — child-safe cap, ideal for fruit puree

Spout & Cap Compatibility

The vibration disk cap feeder and bag feeding tray are matched to your spout and cap sizes — confirm the diameters with your pouch sample. Standard screw caps, child-resistant caps, and flip-top caps are all supported. Corner spout, top spout, and center spout pouches all run on the same machine — only the bag-orientation jig changes.

Product-contact parts are SUS304 stainless steel. Send us a sample pouch or specification sheet with your spout dimensions, and we will confirm compatibility before quoting.

Spout pouches are often combined with a zipper closure for refill packs — letting end users reseal partially used product. The SW-CCS6 does not fill pouches that carry both a spout and a zipper.

Pouch Anatomy

What Makes a Spout Pouch Different from Other Flexible Bags

A spout pouch combines a flexible film bag with a rigid plastic spout-and-cap assembly — this hybrid construction is what lets it replace traditional bottles while keeping film-cost economics. Eight engineering details define the format and the machine that fills it.

Component	Function	Common Specifications	Filling Implications
Spout	Rigid pour outlet	HDPE or PP; diameter per your spout	Bag feeding groove positions each spout under the fill nozzle
Cap	Resealable closure	Screw-on; child-resistant or flip-top optional	Caps fed from the vibration disk and screwed on at a preset torque
Bag Body	Liquid containment	Stand-up or flat, PET / AL / PE laminate	Premade by film converter; loaded into magazine
Spout Position	Top corner or top center	Pre-welded to bag by converter	Determines bag-orientation jig design
Bag Format	Stand-up (most common) or flat refill	Doypack base or flat sachet	Same SW-CCS6 chassis, different magazine insert
Fill Range	Liquid volume per pouch	60 ml – 2 L (typical 100 ml – 1 L)	Metering or piston pump matched to viscosity
Material Compatibility	Bag film & product grade	Food / cosmetic / chemical	SUS304 standard
Throughput	Bags per minute × cap-on-secure	Up to 150 bags/min on the 6-nozzle configuration	Heavy-duty output depends on fill volume and product

Working Process

How the SW-CCS6 Works

The machine runs a continuous cycle: pouches feed in from one side, filled and capped pouches exit the other. All steps are automated — no manual handling between filling and capping.

01

Filling

Six stainless steel nozzles dispense measured doses simultaneously into open spout pouches. The metering pump controls fill volume from 60 to 300 ml per pouch, adjustable via the HMI panel. Anti-drip valves prevent spillage between cycles.

SW-CCS6 cap feeding mechanism with white plastic caps aligned in a stainless steel track

02

Cap Sending

A vibration disk sorts and orients caps, then feeds them single-file along a stainless steel track to the capping station. The system handles standard screw caps and anti-choke child-safe caps — swap the vibration disk tooling to change cap type.

SW-CCS6 bag feeding groove positioning spout pouches for the filling and capping cycle

03

Bag Feeding & Spout Positioning

The auto bag feeding tray loads spout pouches and the bag feeding groove positions each spout under the fill nozzle, so each pour goes through the spout opening, not into the bag side. Empty positions are skipped, no wasted fill cycles.

SW-CCS6 cap screwing mechanism tightening a screw cap onto the spout after filling

04

Cap Screwing & Discharge

After filling, the auto spout cleaning system washes and air-dries the spout. A cap is placed and screwed to the preset torque. Finished pouches discharge onto the outfeed conveyor for downstream inspection, coding, or carton packing.

See It in Action

Gallery & Video

Full machine overview followed by a running demo — see how pouches are loaded, filled, washed, and capped without manual handling.

SW-CCS6 spout pouch filling and capping machine with component labels — Siemens PLC, storage tank, multi-nozzles, auto bag feeding tray — Full machine overview with Siemens PLC, storage tank, multi-nozzle filling, and auto bag feeding tray labeled.

Production Line

Complete Spout Pouch Packaging Line

The SW-CCS6 runs standalone or as part of a turnkey line. ShengWei sources, integrates, and tests every upstream and downstream station so you sign one contract and commission one system — no third-party integrators.

01

Product Storage & Supply

SUS304 storage tank with automatic level sensor. Optional heating or insulation for products up to 100 °C, agitator for emulsions and pulp drinks, and dual-tank manifold for rapid product changeover. The supply line connects directly to the SW-CCS6 metering pumps.
02

SW-CCS6 Filling & Capping

The core machine — fills, washes, caps, and torque-tightens up to 9,000 spout pouches per hour. The infographic on the right summarises its seven on-board systems; full feature detail lives in the sections above.
03

Date Coding & Batch Printing

Inkjet coder (variable data, low-cost consumables) or thermal-ribbon coder (longer-lasting print) prints batch number, fill date, and expiry on each pouch. Triggered by the SW-CCS6 outfeed sensor — no separate operator station needed.
04

Inline Quality Control

Checkweigher rejects under-fills and over-fills before they reach retail. Multi-channel metal detector screens for foreign bodies. Both reject arms feed into a lockable secure-collection bin.
05

Outfeed, Cartoning & Palletizing

Stainless belt conveyor delivers finished pouches to a manual carton-packing bench, a semi-automatic case packer, or a fully automated carton-and-palletizing cell — chosen based on your throughput and labour cost. ShengWei specifies the layout to fit your floor plan.

Optional Add-Ons

All options integrate with the SW-CCS6 Siemens PLC control system. Available factory-installed or as field retrofits.

Nitrogen flushing for extended shelf life (juice, dairy)
Piston pump upgrade for thick paste products (ketchup, mayonnaise)
Extended bag feeding tray for longer unattended runs
CIP integration with the upstream tank
Vision system for cap presence check
Heating or insulation for products up to 100 °C (cocoa, syrup, gel)

Ask About Line Configuration

Machine Features

7 Features Built Into Every SW-CCS6

From touch-screen recipe management to auto spout cleaning after every run — these features ship as standard, not as upgrades.

7-inch touch screen HMI on the SW-CCS6 with recipe storage and multilingual interface

Touch Screen Control

7-inch colour HMI with recipe storage for quick product changeover. Multilingual interface — English, Chinese, Spanish, Arabic, and more. Real-time fault alerts reduce downtime.

Customizable multi-nozzle filling head on the SW-CCS6 spout pouch filling machine

Customizable Multi-Nozzles

Up to 6 SUS304 anti-drip nozzles fill simultaneously, maximizing throughput. Nozzle count, diameter, and spacing are configurable to match your product and spout size.

Auto spout pouch feeding tray on the SW-CCS6 stacking and indexing bags for continuous operation

Auto Bag Feeding Tray

Stacks up to 200 spout pouches and indexes them into the filling station automatically. No manual placement between cycles — one operator can run the machine continuously.

Vibration disk automatically sorting and orienting spout caps on the SW-CCS6

Vibration Disk Cap Sorter

Bulk caps loaded into the hopper are sorted, oriented, and fed to the capping station automatically. Adjustable vibration amplitude helps feed different cap sizes.

Multi Capping Port

Caps multiple pouches per cycle with torque-controlled tightening. Preset torque prevents over-tightening and cross-threading. Consistent seal quality across every batch.

Stainless Steel Storage Tank

SUS304 product tank with automatic level sensor maintains a consistent supply to the filling nozzles. Optional heating or insulation for temperature-sensitive products (up to 100 °C).

Auto Spout Cleaning

After filling, each spout is automatically rinsed and air-dried before capping. Eliminates residue buildup on the pouch exterior — critical for retail-ready presentation.

Make the Right Choice

When to Choose Spout Pouch vs Alternatives

Spout pouches win when liquid contents need a controlled pour and resealable closure — juice, refill packaging. But for high-volume liquid sachets without a pour need, a back-seal pillow or 4-side seal stick pack costs less per unit and runs faster. For premium dry-goods retail (coffee, tea), consider flat-bottom box pouch or side-gusset bag instead. Honest trade-off below. To compare this family against the others, see all ShengWei packing machine models in one index.

Spout pouch line drawing — flexible bag with rigid screw-cap spout on top corner

Spout Pouch (with Screw Cap)

Bottle-replacement format for liquid retail and refill
Drinkable / pourable straight from bag — no glass needed
Resealable screw cap for multi-use SKUs
Premium positioning (juice, beauty refill)
far less plastic than rigid bottle

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Stand-Up Pouch (No Spout)

Self-standing doypack with tear-open top
Lower film cost — no rigid spout component
Filled on premade-bag rotary line (SW-D / L / Y)
Best for granule or powder products
Optional zipper for resealable closure

Learn more about stand-up pouch →

4-side seal stick pack line drawing — single-use liquid sachet

4-Side Seal Sachet

Single-use sauce, condiment, or drink stick
No spout, no cap — tear or snip to open
Lowest cost per bag for liquid single-serve
Multi-lane high-throughput option
Best for hospitality & trial sizes

Learn more about 4-side seal →

When This Machine Is Not the Right Fit

The SW-CCS6 is designed exclusively for spout pouches. For liquid sachets without a spout, see the SW-Y premade-bag liquid machine or SW-420F collar liquid machine. For dry granule or powder products, the SW-D granule machine or SW-L powder machine is the correct choice. For rigid bottles or jars, a rotary bottle filler and capper is more appropriate — contact us for recommendations.

About the Manufacturer

Why Choose ShengWei Machine

Factory Direct from Guangdong

Designed and manufactured in our own 11,000 m² factory in Shantou, Guangdong. No trading companies, no middlemen — you work directly with the engineers who build your machine.

Built-to-Order Configuration

Voltage (380V/220V, 50/60 Hz), HMI language (English, Chinese, Korean, French, Arabic, Russian, Spanish, and more), nozzle count, and accessories are all configurable per order. OEM branding available for distributors.

Lifetime Remote Support

Free remote video technical support for the life of the machine — not just the warranty period. Common spare parts typically ship from our factory within 3 working days. On-site installation available on request.

80+ Export Countries

ShengWei machines are exported to 80+ countries, including markets in Europe, Southeast Asia, Africa and the Middle East. Contact our team for a reference list in your region.

Factory Acceptance Test

Tested Before Shipment — How We Prove the SW-CCS6

Two-Day Run Test on Your Pouches

Every SW-CCS6 goes through a structured Factory Acceptance Test before it ships: a test run across two working days, with fill volume, capping quality, and rejection rate all logged. For a spout-pouch filling and capping machine that means verifying fill-level consistency on your product's viscosity, cap torque and spout seal integrity on your cap type, and running acceptance at the speed and conditions agreed in the order (product, pouch, cap, fill volume, configuration). The catalog maximum for this model is 9,000 pouches/hour and is not an acceptance figure for every product. Free sample test run on your own product, pouches and caps — we send you the test video, usually within 2 working days of receiving your samples.

Approve Before We Crate

Before crating, our QC team sends you the FAT report, a test video of your machine running, and photos for approval. If your order requires it, we coordinate SGS, Bureau Veritas, or TÜV pre-shipment inspection and provide full access to the machine and test records. See how the 4-person QC team works at our Factory & Quality Center.

FAQ

Frequently Asked Questions

What types of spout pouches can the SW-CCS6 handle?

The SW-CCS6 supports all standard spout pouch formats: top spout, corner spout, center spout, and anti-choke child-safe spout pouches. On the standard configuration, maximum bag dimensions are 120 mm wide by 260 mm tall. The auto bag feeding tray and vibration disk cap feeder can be adjusted for different spout diameters and cap sizes. Send us a sample pouch for a compatibility check.

What is the filling accuracy?

Filling accuracy depends on the pump type and product viscosity. For thin liquids (juice, water, cooking oil), the standard metering pump delivers ±1% accuracy. For thick paste (ketchup, mayonnaise), the optional piston pump also delivers ±1% accuracy. An optional checkweigher can be added for inline weight verification on high-value products.

How does the auto spout cleaning work?

After each fill cycle, a cleaning nozzle sprays food-grade water or sanitizer onto the spout, followed by an air jet that dries the spout before the cap is placed. This prevents product residue on the spout and ensures a hygienic seal. An optional CIP (Clean-in-Place) system can be added to flush the filling lines, pump, and storage tank.

Can the machine handle thick paste products like ketchup or mayonnaise?

Yes. For viscous products, we recommend the optional piston pump upgrade. The piston pump delivers a measured dose, and the storage tank can include a stirring mechanism to keep the product homogeneous. Contact us with your product's approximate viscosity for a pump recommendation.

What is the lead time and payment terms?

Standard lead time is 15–30 working days after deposit confirmation. Payment: 30% deposit on order, 70% balance before shipment (T/T). Custom configurations (non-standard voltage, special HMI language, piston pump, dual tank) may add 5–10 working days. Contact us with your requirements for a confirmed production schedule.

Can the voltage and HMI language be customized?

Yes. Available in 380V (standard) and 220V (three-phase). The HMI touch screen supports English, Chinese, Korean, French, Arabic, Russian, Spanish, and other languages on request. Specify both when requesting a quote so we can confirm availability and lead time.

What warranty and after-sales support is included?

2-year warranty covering manufacturing defects under normal operation and maintenance. Wear parts (pump seals, nozzle O-rings, cap feeding track liners) are excluded. Common spare parts typically ship from our Guangdong factory within 3 working days. Remote video technical support is free for the lifetime of the machine. On-site installation and operator training are available on request (travel costs quoted separately).

Can I send a product sample for a filling test?

Yes. Ship 2–5 L of your liquid product plus a pack of sample spout pouches (with caps) to our Shantou factory. We will run a filling and capping test on the actual machine, record a video showing fill accuracy and cap torque, and share the results with recommended settings. This is the most reliable way to confirm the machine suits your product before ordering. Contact us for the shipping address.

How easy is it to switch between different pouch sizes?

Switching pouch sizes requires adjusting the bag feeding tray width, fill volume setting on the HMI, and (if the spout diameter changes) swapping the vibration disk cap tooling. Fill volume is changed via the touch screen — no mechanical adjustment needed. Actual changeover time depends on the pouch and cap format.

What shipping options are available?

We ship via sea freight (FCL or LCL) to any international port, with FOB Shantou as the standard trade term. The machine is crated in a fumigation-free plywood case suitable for customs clearance. Air freight and door-to-door delivery via logistics partners are available on request. We can also work with your nominated freight forwarder. Typical sea freight transit to Southeast Asia is 7–14 days, to the Middle East 18–25 days, and to Latin America 30–40 days.

Can a spout pouch stand upright on shelf?

Yes — spout pouches come in two base formats. Stand-up doypack base (most common, used for juice and baby food) has a bottom gusset that opens when filled and lets the bag stand at full retail volume. Flat base (used for refill formats like detergent and shampoo) lies down or hangs on shelf hooks. Both are filled on the same SW-CCS6 with different magazine inserts — specify your bag format at quote stage. The standing format is sometimes called "spout doypack" by bag converters; ShengWei treats both as the same machine configuration.

What viscosity range can the machine handle?

From thin liquids (juice, water, milk) to viscous pastes (yogurt, baby food puree, cream). For very thick products (thick paste, honey, jam), optional heating (product up to 100 °C) and a piston pump are available — specify viscosity at quote stage so we configure the right pump and heating. For very thin water-like liquids in single-serve format, also consider 4-side seal stick packs as a no-cap alternative.

What films and laminates work for spout pouches?

PET / AL / PE foil laminate is standard for juice, baby food, and beverage (high oxygen barrier required). PET / PE for detergent and household chemical. Recyclable mono-PE or mono-PP laminates are emerging for sustainability-driven beauty refills. The spout itself is HDPE or PP, color-matched to the brand by the bag converter. Ship a film sample plus spout to our Shantou factory for a sealing test before order — sealing temperature and dwell time vary by laminate.

Can I run liquid detergent and food on the same machine?

Technically yes (the SUS304 base configuration handles both), but we strongly recommend dedicated lines for chemical products vs food or baby food. Cross-contamination risk is real even after washdown — trace surfactant or fragrance residue can survive cleaning cycles. For small-scale food or beauty production with occasional chemical runs, the SW-CCS6 with a thorough wash-down between runs is acceptable. For regulated baby food, pharma, or organic-certified product, use a dedicated line.

Resources

Expert Guides

Pouch Types Reference Guide

Stand-up, gusset, flat-bottom, spout, and 8 more pouch formats compared — pick the right pouch before you pick the machine.

Browse Pouch Types →

Premade Bags or Form-Fill-Seal?

Bag quality, changeover, film cost, and total cost of ownership — when a premade-pouch machine beats VFFS, and when it doesn't.

Read the Comparison →

Seal Strength vs Seal Integrity

Spout seal and cap torque are only half the story — body-seal strength vs leak-tightness on spouted pouches, and which test finds what.

Read the Sealing Guide →

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