Block-Bottom Box-Pouch Filling

Flat Bottom Pouch Packing Machines

Three ShengWei premade-bag rotary fillers producing flat-bottom box pouches (also called K-seal or block-bottom) — the most premium flexible format on shelf, with five flat printable panels that read like a rigid paper box. Specialty whole-bean coffee, loose-leaf tea, infant formula, sport nutrition, and premium retail SKUs from 100 g to 2 kg. Filling speed 20–80 bags/min depending on filler type.

  • 20–80Bags / Min
  • ±0.5–1%Filling Accuracy
  • SUS304Stainless Steel
ShengWei premade-bag filler producing flat-bottom box pouches with auger powder filler — Super Coffee 3-in-1 instant coffee bag

Quality

CE Certified · SUS304

Source

Factory Direct · Guangdong

Customization

OEM · Voltage · Language

After-Sales

2-Year Warranty · 24 h Support

Product Fit

What product categories use flat-bottom box pouches?

Premium retail SKUs that compete with rigid box and tin packaging on shelf appeal — the flat-bottom format gives five printable panels (front, back, two sides, plus the flat bottom face) for maximum branded surface. Below are the four largest flat-bottom product categories on ShengWei premade-bag rotary lines. For liquid baby food, juice, or capped product, see our spout pouch filling and capping machine as an alternative premium format.

Specialty whole-bean coffee in a flat-bottom box pouch with degassing valve

Specialty Coffee

Single-origin whole-bean and ground coffee. Flat-bottom is the premium-tier coffee format above gusset bag — the rectangular shelf face with kraft-laminate print signals "specialty roaster" while a one-way degassing valve releases CO2 from fresh-roasted beans. SW-D series multi-head weigher.

Premium loose-leaf tea in a flat-bottom box pouch with foil interior

Premium Loose-Leaf Tea

Loose-leaf green tea, oolong, herbal blend, matcha. Flat-bottom box pouch with metallized-foil interior is the dominant premium tea retail format — protects from light and oxygen while presenting elegantly on specialty grocery shelves. SW-D measure cup or multi-head weigher.

Whey protein powder in a flat-bottom box pouch sport nutrition format

Sport Nutrition Powder

Whey protein isolate, casein, mass gainer, BCAA, pre-workout. Sport nutrition brands use flat-bottom pouches as a lighter, cheaper alternative to plastic tubs at 1–2 kg fill weights — same shelf presence as a rigid container but 80% lower film cost. SW-L series with auger filler.

Infant formula powder in a flat-bottom box pouch baby nutrition format

Infant Formula & Baby Food

Infant formula, follow-on milk, baby food powder, toddler nutrition mix. Flat-bottom box pouch with high-barrier foil laminate replaces traditional tin cans for newer baby-care brands — premium shelf face, lighter to ship, recyclable mono-PE option emerging. SW-L series auger required for fine powder accuracy.

Machine Lineup

Three ShengWei machines fill flat-bottom box pouches.

All three are 8-station rotary premade-bag fillers built on the same SUS304 platform — same machine frame as our stand-up pouch line and gusset bag line, just configured with precise gripper positioning to handle the K-seal welded base of flat-bottom pouches. Pick by your fill type.

SW-D200 / D250 / D320
ShengWei SW-D series premade-bag granule packing machine for flat-bottom box pouches

Granule Filler for Flat-Bottom Pouches

8-station rotary filler for granular product in flat-bottom box pouches — whole-bean coffee, loose-leaf tea, granola, dry roasted nuts, premium pet treats. Multi-head combination weigher (10 or 14-head) delivers ±1 g accuracy on 100 g to 2 kg fills. Three model variants 200 / 250 / 320 mm cover boutique to family-pack widths.

Speed
30–80 bags/min
Bag Size
80–320 × 100–450 mm
Filler
10 / 14-head weigher
View Granule Filler →
SW-L200 / L250 / L320
ShengWei SW-L series premade-bag powder packing machine for flat-bottom box pouches

Powder Filler for Flat-Bottom Pouches

Servo-driven auger filler for fine powders in flat-bottom box pouches — whey protein, infant formula, milk powder, instant coffee, supplement mix. Anti-leak nozzle and integrated dust collection prevent contamination on light, airborne particles. The most popular flat-bottom configuration for sport-nutrition and baby-care brands.

Speed
25–60 bags/min
Bag Size
80–320 × 100–450 mm
Filler
Servo auger screw
View Powder Filler →
SW-Y200 / Y250 / Y320
ShengWei SW-Y series premade-bag liquid packing machine for flat-bottom box pouches

Liquid Filler for Flat-Bottom Pouches

Piston pump filler for liquid and viscous products in flat-bottom box pouches — less common than granule / powder for this format, but used for premium gourmet liquid (cooking oil, condiment refill, specialty syrup). Anti-drip nozzle prevents spillage. CIP-ready stainless contact parts for daily wash-down.

Speed
20–50 bags/min
Bag Size
80–320 × 100–450 mm
Filler
Piston / liquid pump
View Liquid Filler →
Technical Data

Specifications: All 3 Premade-Bag Fillers

Spec SW-D200 / D250 / D320 SW-L200 / L250 / L320 SW-Y200 / Y250 / Y320
Bag PatternFlat-bottom (K-seal)Flat-bottom (K-seal)Flat-bottom (K-seal)
Bag Width80–320 mm80–320 mm80–320 mm
Bag Length100–450 mm100–450 mm100–450 mm
Fill Range100 g – 2 kg50 g – 2 kg100 ml – 2 L
Speed30–80 bags/min25–60 bags/min20–50 bags/min
Filler Type10 / 14-head weigherServo augerPiston pump
MaterialSUS304SUS304SUS304
Footprint (L×W×H)1900×1700×1600 mm2000×1750×1650 mm2000×1750×1700 mm
Power4.5 kW3.5 kW4.5 kW
Make the Right Choice

When to choose flat-bottom vs alternatives

Flat-bottom box pouch wins on shelf face and premium positioning, but at the highest film cost in the premade-bag family. For lighter premium SKUs at smaller fills, stand-up pouch is more economical; for heavier fills above 2 kg, side-gusset is structurally stronger. Honest trade-off below.

Flat-bottom box pouch line drawing

Flat-Bottom Box Pouch

  • Five flat printable panels — closest to rigid box
  • Premium specialty coffee & tea format
  • Sport nutrition & baby formula tub replacement
  • Best for 100 g – 2 kg premium retail
  • K-seal welded base + four side seams

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Stand-up pouch line drawing

Stand-Up Pouch (Doypack)

  • D-shaped base from bottom gusset
  • Lower film cost than flat-bottom
  • Resealable zipper for daily-use SKUs
  • Best for 30 g – 1 kg retail
  • Curved shelf face (vs flat panel)
Learn more about stand-up pouch →
Side-gusset bag line drawing

Side-Gusset Bag

  • Rectangular cross-section, heavy-fill capable
  • Holds 250 g – 10 kg without deformation
  • Iconic for whole-bean coffee + valve
  • Pet food, charcoal, rice, grain default
  • Lower film cost than flat-bottom
Learn more about gusset bag →
Questions Answered

FAQ

What’s the difference between flat-bottom, K-seal, and block-bottom pouch?

All three are the same physical bag. Flat-bottom describes the rectangular flat base; K-seal describes the K-shaped welded seam pattern at the bottom corners that creates the rigid base; block-bottom describes the box-like shape when filled. ShengWei machines fill any premade flat-bottom bag from your converter regardless of which term your packaging team uses — bag converters typically use "K-seal" in technical specs while marketing uses "block-bottom" or "flat-bottom" on the bag itself.

Can I add a one-way degassing valve for whole-bean coffee?

Yes. Degassing valves are pre-applied to the bag by your bag converter (not by the filling machine) before bags are loaded. The SW-D series rotary fillers accept any flat-bottom pouch with or without valve — no machine modification needed. Specify "valve-ready bag" with your converter and ship samples to us for sealing test before commitment.

Why is flat-bottom more expensive than stand-up or gusset?

The K-seal welded base requires more film material and more bag-converter steps than a stand-up pouch’s simple folded gusset or a side-gusset’s side panels. Per-bag film cost runs roughly 20–35% higher than equivalent stand-up pouch at the same fill weight. For trial sizes and single-serve sachets, 3-side seal is the cheapest format. The flat-bottom premium is justified for high-shelf-presence SKUs (specialty coffee, premium tea, infant formula) where the rigid-box appearance commands a higher retail price.

Can I add a zipper to a flat-bottom pouch?

Yes — resealable zippers are common on premium loose-leaf tea, sport-nutrition powder, and infant-formula flat-bottom pouches. The zipper is added by your bag converter; SW-D / SW-L machines include a zipper-opening station as a standard module that detects, opens, fills below, and reseals the top. See the zipper pouch packing machine page for module configuration details.

What films and laminates work for flat-bottom pouches?

Kraft / PE laminate for premium specialty coffee & tea (kraft signals natural / specialty positioning), PET/AL/PE foil laminate for high-barrier baby formula and protein powder, metallized PET for lower-cost premium tea, and recyclable mono-PE for sustainable retail SKUs. Sealing parameters adjustable per film type via HMI. Ship sample bags to our Guangdong factory for a sealing test before commitment.

Can flat-bottom pouches replace traditional baby-formula tin cans?

Yes — this is one of the fastest-growing flat-bottom applications. New-generation infant-formula brands ship in flat-bottom foil-laminate pouches at 400 g to 1.2 kg, replacing tin cans for: 60–70% lower transport weight, lower CO2 footprint, recyclable mono-material option emerging. Filling requires SW-L series auger with food-grade contact parts and dust extraction (powder safety). For high-volume single-serve baby food sachets, see back-seal pillow pouch or vertical packing machine options. Consult our engineering team for the formula-grade configuration.

Lead time and payment terms?

Standard lead time 25–35 working days from deposit confirmation to FOB Shantou for any of the 3 SW-D / SW-L / SW-Y machines — the same window ShengWei has held since 2003. Payment: 30% deposit, 70% before shipment by T/T. Custom configurations (food-grade contact parts, multi-language HMI, zipper or valve modules) may add 5–10 days. Sea freight transit: SE Asia 7–14 days, Middle East 18–25 days, Europe 30–40 days.

Can I run a sample test before commitment?

Yes. Ship 2–5 kg of your product (whole-bean coffee, loose-leaf tea, protein powder, infant formula, etc.) plus 50 sample flat-bottom bags to our Shantou factory. ShengWei runs a packing test on the actual SW-D / SW-L / SW-Y machine matching your spec, records video of the fill cycle, and shares results with recommended speed and accuracy settings. Reach our sales team via the contact page for the shipping address.

Get a Quote

Ready to spec your flat-bottom pouch line?

Send us your product type, fill weight, and bag dimensions. Our engineers reply within 12 hours with a sized quote, layout drawing, and sample-test plan tailored to your premium retail SKU — specialty coffee, loose-leaf tea, sport nutrition, or infant formula.

info@shengweimachine.com · +86 181 2511 2025

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